131 X : 281-356-1802 CUSTOM FABRICATION POWDER COATING Our powder coat system is a multi-step process that includes: detailed chemical cleaning, a high pressure/ high temperature bath, rinse, seal rinse, high temperature dry time, electrostatic application of lead-free TGIC polyester powder coat paint, and final chemical bonding to the metal substrate in a 430 degree oven. You can choose from any of our OEM colors with custom colors available on larger runs. THERMOPLASTIC COATING We run a unique dip style thermoplastic coating process that allows us to achieve 30-40 mil thicknesses (vs. the standard 3-4). This makes for an extremely durable finish. Thicker or thinner coatings available upon request. The UV-stable thermoplastic coating is applied in a multi-step process, including: cleaning, heating, dipping in a fluidized bed of colored polyethylene powder, and baking to cure the application. This complete process is designed and formulated to create superior adhesion. We are regularly upgrading and expanding both our production space and our production capacity. If you have a need that is not listed here, don’t hesitate to ask! Our sixty-plus years of design, fabrication and finishing experience can help reduce your costs and shorten your lead times. Contact us today for a free estimate on your design, fabrication or coating project. DEBURRING Our deburring machine has the capability to debur and edge round both the top and bottom of your part at the same time. This is a huge advantage for anything with a finish coating! Paints and powders do not like sharp edges, and even your unburred edges still have a straight 90 degree edge. Edge rounding is essential for any finished product on top and bottom. Our Fladder deburring machine is able to deoxidize thicker material. CNC SHEET METAL FORMING We have both automated and manual CNC Press brakes that can handle large and small parts. Our Bystronic Press Brake includes a Laser Angle Measurement System (LAMS) that measures the bend thousands of times per second to adjust for different tensile strengths across the sheet. CNC ROD FORMING Our CNC rod former will take rod directly from the coil, then straighten, form, and cut all in one step. Large runs of even complex formed rods can be done with minimal labor costs. Available in 1/4", 3/8", 1/2", and 5/8" thicknesses. MANUAL AND ROBOTIC WELDING We have several Pulse Mig Welders and an experienced welding staff to operate them. We have over a dozen robotic welders for large run welding jobs. c on t a c t @b j s p a r k .com · FAX: 281-356-1802
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