MATERIALS & COLORS 52 www . b j s p a r k .com · 1-800- 3 9 2 - 6 1 5 8 Tan (CT) for steel (AT) for aluminum POWDER COAT FINISH Selected Pilot Rock bench and table components (steel and aluminum), lantern holders, trash receptacle holders, and bike racks are available with baked on lead-free TGIC polyester powder coat finish that is applied in a multi-step process of material preparation and finish application. This process includes: detailed chemical cleaning; application of a corrosion inhibiting phosphate-free high pressure, high temperature bath; rinse; seal rinse; high temperature dry time; electrostatic application of the powder coat paint; chemical bonding to metal substrate in 430 degree industrial oven. The tough 3 mil thick coating offers a superior finish to liquid paints. Yellow (CY) for steel (AY) for aluminum Green (CN) for steel (AN) for aluminum Gray (CA) for steel (AA) for aluminum Burgundy (CE) for steel (AE) for aluminum Blue (CU) for steel (AU) for aluminum Black (CB) for steel (AB) for aluminum Red (CR) for steel (AR) for aluminum Brown (CW) for steel (AW) for aluminum Model No. Example for Powder Coat Finish products: XT/♦-6UP Replace (♦) with letters indicating color choice listed under sample. NOTE: Custom colors may be available when ordered in sufficient quantity and additional lead times. Note: Colors and textures may vary. Colors shown are as close to the actual colors as the printing process is able to reproduce them. When selecting colors, keep in mind that Thermo-plastic Coating, Powder Coating and Recycled Plastic may not be exactly the same color -- i.e., Blue Thermo-plastic Coating for seats and/or table tops and Blue Powder Coating for frames may differ slightly. HEAT RESISTANT BLACK ENAMEL PAINT Pilot Rock grills and campfire rings are finished with a high heat resistant, non-toxic, matte (low gloss) black enamel paint. This silicone-based paint is lead and chrome free and formulated especially for Pilot Rock. It is capable of enduring temperatures exceeding 750 degrees. Once cured, this creates a strong heat and scratch resistant coating, but is not fully cured upon delivery and will not fully cure until after its initial fire. The heat resistance in this paint is created by a silicone additive which needs a high temperature to cure leaving the paint somewhat soft and less resistant to scratching until its initial fire. Paint drips and small scratches that occur during shipping are often eliminated as the paint gels during its first fire. Larger scratches or scrapes can be treated with a high heat aerosol touch up paint and will blend in after the next fire. Annual maintenance is recommended to clean and spray any areas where the coating may be damaged. It is also highly recommended to remove the ashes from your grill or firering regularly to allow any trapped moisture to evaporate. HOT DIP GALVANIZED FINISH Selected Pilot Rock bench and table frame components, lantern holders, trash receptacle holder components, bike racks and two grills are available with a hot-dip galvanized finish that is applied after fabrication and welding to ASTM-A123 specifications to maintain an average zinc coating of 2.0 oz. per sq. ft. of surface area. Use "/G" in model number for hot dip galvanized finish, e.g. XT/G-6UP. Hot dip galvanized finish products are ideally suited for humid coastal and island area environments. The combination of moisture and salt exposure causes any steel exposed by a scratch in the paint to quickly rust. Hot dip galvanized finishes involve a seven step liquid immersion process. These steps and the high temperature create a metallurgical bond where the iron in the steel products bonds with the zinc to achieve complete adhesion of the carbon (steel) product with the zinc (galvanizing) material. This process allows for complete coverage on all sides of the steel products – including the inside and outside of tubular products, such as picnic table legs and welded points.
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