Pilot Rock Catalog

MATERIALS & COLORS 57 c ontac t@bj s par k . com · FA X : 281-356-1802 Black Use RB or HB in model no. Tan Use RT or HT in model no. Orange Use RO or HO in model no. Blue Use RU or HU in model no. Brown Use RW or HW in model no. Yellow Use RY or HY in model no. Green Use RN or HN in model no. Gray Use RA or HA in model no. Red Use RR or HR in model no. Light Green Use RLG or HLG in model no. Selected Pilot Rock bench, table and trash receptacle products and components featuring perforated steel are finished with a thermo-plastic coating in your choice of available colors. The thermo-plastic coating is PVC free and phthalate free. The UV-stabilized thermo-plastic coating is applied in a multistep process of material preparation and finish application, designed and formulated to create superior adhesion. After cleaning, the steel component is heated to 550-600 degrees (depending on the component). It is then lowered into an air-fluidized bed of colored polyethylene powder. This fluid powder fuses and bonds to the heated metal. The component is then baked at high temperature to cure the application. This dipping application provides a coating 35-40 mils thick (as much as 5x thicker than a spray-on coating). This complete process of cleaning-heating-fusing-baking tightly bonds the powder to the metal, creating a durable, colorfast finish. The thermo-plastic finish includes a superior level of UV protection, does not support mold or mildew growth, and is impact resistant. We use a textured matte finish polyethylene. These finishes are less susceptible to marring and scratching (which is often a problem with gloss finishes). Perforated steel components are assembled and reinforced with formed steel edge bands, angle irons and bars as appropriate to each product design. All components are single piece welded construction. Our thermocoat product has been tested by an independent lab, and given the highest rating of DNI - Does Not Ignite and does not support combustion during or after flame exposure. THERMO-PLASTIC COATED PERFORATED STEEL Examples using Perforated Steel products: Model XT/G-8R♦ is equipped with standard duty top/seat structures for regular applications. Model XT/G-8H♦ is equipped with the snow load rated top/seat structures for more extreme applications. Replace (♦) with letters indicating type and color listed under sample. Note: Colors and textures may vary. Colors shown are as close to the actual colors as the printing process is able to reproduce them. When selecting colors, keep in mind that Thermo-plastic Coating, Powder Coating and Recycled Plastic may not be exactly the same color -- i.e., Blue Thermo-plastic Coating for seats and/or table tops and Blue Powder Coating for frames may differ slightly. All of the R-Type and H-Type perforated steel is 14 ga. with 9/16" diameter holes punched on 13/16" straight line centers. Since material is perforated on site, it is perfect for use when ordering custom benches, tables and trash receptacles. R-Type: This standard duty table top/seat and other component design is built for your most common public use applications. H-Type: SNOW LOAD/EXTREME LOAD RATED. This design incorporates wider edge banding and more structural supports to create a table built for applications and locations that can be more abusive to the structure. This material is especially suited for high elevation areas where winter snow load can destroy average tables. The H-Type Snow Load/Extreme Load design is available on WXT, WXTH, WPTS, XT, XTH, APT, and APTX series tables. See Page 46. NOTE: H-Type components are used on some benches and square tables. These applications have not been tested or rated for extreme loads. TWO TYPES OF PERFORATED STEEL COMPONENT DESIGNS

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